List of executive documentation for the boiler room. Commissioning of the boiler plant

1. A copy of the legal documents on the land plot;
2. A copy of the permit for construction work;
3. Copy of the situational plan for the location of the construction site with reference to the territory of the locality;
4. Copies of constituent documents certified in the established order for a legal entity.
5. Documents confirming the authority of persons (-a) representing the interests of the owner.
6. The list of organizations involved in the construction and installation works, indicating the types of work performed and the names of the engineering staff directly responsible for the performance of these works.
7. The project for the construction or reconstruction of the boiler room agreed with the bodies of state energy supervision of the Russian Federation.
8. The conclusion of the industrial safety examination certified by the RosTechNadzor authorities in accordance with the established procedure;
9. A set of working drawings for construction, required for the acceptance of an object developed by design organizations, with inscriptions on the conformity of the work done in kind to these drawings or changes made to them, made by persons responsible for the construction and installation works (set of executive documentation);
10. Documents and specifications for the fuel regime;
11. Documents for special water use;
12. Permission to use technical devices at a hazardous production facility;
13. Passports of buildings (structures) and power plants;
14. Certificates for equipment in accordance with the approved list of products subject to mandatory certification;
15. Technical conditions for the connection of thermal power plants and a certificate of compliance with technical conditions;
16. The act of differentiation of balance sheet and operational responsibility of the parties;
17. Intermediate certificates of the executed works;
18. Primary acts of measuring the draft of the foundation of buildings, structures, boiler room equipment (boilers), deviations from the vertical of the chimney;
19. Results of technical examination of industrial chimneys and power plants;
20. The act of acceptance by the working commission or the acceptance certificate between the assembly organization and the customer;
21. Technical report on carrying out of tests (measurements), including methods of nondestructive testing;
22. Permission for the approval of electrical installations;
23. Permission for the admission to operation of the thermal energy accounting unit at the heat source;
24. Act of integrated testing of thermal installations;
25. Act of acceptance of gas pipelines and gas-using unit for complex testing (commissioning);
26. Technical equipment passport: boilers, pipelines, pressure vessels;
27. Report on work with staff before admission to independent work;
28. Regulations on the organization of safe operation of thermal power plants;
29. Extract from the knowledge verification journal or copies of the knowledge verification protocols of persons responsible for the healthy condition and safe operation of thermal power plants and their substitutes (heat and power personnel);
30. Performance diagrams of pipelines and shut-off valves;
31. Job descriptions, instructions on labor protection and safety precautions;
32. A set of operating instructions for the operation of power plants, buildings and structures;
33. Positive conclusions of expert organizations on project documentation and examination of the technical condition of the power plant;
34. List of technical documents approved by the technical manager;
35. The approved program for heating and commissioning the boiler house;
36. Approved list of protective equipment: fire fighting and medical assistance;
37. Operational plan for fire extinguishing;
38. Other documentation on the organization of safe operation of the boiler plant (boiler room).

In the construction of boiler houses, the term "turnkey boiler house" is quite common, but most often - without any specifics. Not having received a clear definition, the meaning of this term varies from company to company, which naturally causes certain differences in understanding.

Some companies mean only construction, some are equipment sales, some are all procedures, from design of the boiler house   and to the immediate delivery of the boiler house into commercial operation.

So, how does it actually happen that the full-scale commissioning of " boiler house under the key   "?" What are the stages of each boiler house before starting? And what is important for those who are preparing for construction, commissioning and subsequent use of the boiler house?

1. Obtaining technical conditions for gas supply

Design and construction gas boiler house   - quite a serious event, which primarily requires obtaining permission to supply gas , preliminary calculation of the amount of consumed fuel and setting a limit on it. The total amount of fuel depends on a number of factors, including the area, the purpose of the premises (industrial warehouse, children's institution, office building, etc.), a preliminary schedule of working periods (whether the enterprise will work in shifts, "vacations" and so on) . After this, it is necessary to transfer the calculations to the supplying organization, which will subsequently supply the boiler gas. The organization ultimately provides technical conditions.

The timeframe thus varies and sometimes can reach several years. Do not exclude and refusals to provide fuel and as a consequence - in construction of a boiler house.

2. Boiler house design

Boiler installation   - not a separate building. In addition to direct design work, the process of preparation for putting the boiler house into commercial operation requires binding it to all existing systems, including not only gas supply. This is the water supply, electricity, sewage system, and the design of the boiler house to the room that is planned to be heated. Permission to conduct such work is issued Council of a self-regulatory organization, and it should be taken care of in advance.

In other words, "boiler plant design" means the whole complex of works with nearby buildings and communication systems.

3. Procurement of materials and equipment

Completion of the design marks the beginning of the next stage of work on the boiler house, namely, the acquisition of materials and equipment necessary for construction. The most important point of this point - supply boiler equipment   must occur according to a plan developed in advance to exclude the risk of equipment failure during storage on site.

4. Installation

Installation of boiler equipment   , especially its gas variety, falls under the category of works affecting the safety of capital construction facilities. Consequently - it requires permission from the Council of a self-regulatory organization, an exceptionally qualified cadre of installers and the availability of certified materials .

Boiler rooms   refer to objects for which it is necessary to prepare a lot of acts, agreements and permits. In particular, the certificate of compliance is required by the chimney, steam or water boilers.

5. Start-up and adjustment

This stage of putting the boiler house into commercial operation can be further subdivided into several sub-items: preparation, direct sequential commissioning and commissioning of the boiler plant commissioning act .

Start-up and adjustment of the boiler room   must adhere to a certified in advance schedule, with mandatory compilation of reports for transfer to Rostekhnadzor. The transfer is already carried out by a licensed boiler house, equipped with high-quality equipment and qualified personnel. The last such report is the act on putting the boiler house into operation. It is on its basis that a contract is concluded with gas supplying organizations.

Subsequent maintenance is carried out throughout the life of the boiler house.

In conclusion, we can say that the commissioning of the boiler house into an industrial operation is a complex process , from obtaining technical specifications and to commissioning, marking the beginning of the operation of all systems. Of course, such a complex process, which requires permits, certificates and certificates, as well as complex procedures for designing and connecting boiler equipment to communications, requires the participation of specialists. Implementing it yourself will not only be labor-intensive, but also dangerous, so the most optimal solution will be to turn to professionals at the preparatory stage.

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Acceptance is the process of checking all items boiler plant   for compliance with the requirements that are established in the standards, design documentation, contracts and specifications, as well as the registration of supporting documents. It is part of the commissioning work to put the boiler house into operation.

The purpose of the boiler-house acceptance is to identify any defects, shortcomings and inconsistencies in the original design, as well as to configure all systems and test their operation in different modes. Takes it all from a few days to a couple of weeks - depending on the equipment and power boiler-house.

As part of the acceptance all necessary technical documentation is prepared and the persons responsible for the further operation of the boiler house are instructed.

Stages of boiler plant acceptance

1. Preparatory, during which a project is being prepared for all works on adjustment boiler   . These include safety measures, test equipment, measuring devices. All papers are coordinated with the customer.
2. The start-up of the boiler, as a rule a pose, during which it is checked for its compliance with the project, the correct functioning of all systems separately and together, security systems are tested. After this, an act of acceptance of the equipment is made after individual testing.
3. The start-up of the boiler house, during which the personnel are instructed in the competent operation of the boiler and safety. All the boiler-related equipment is being prepared and started, including communications and fittings. During the acceptance of the boiler house, the equipment is constantly monitored, which allows to catch any defects in its operation. Power is brought to the one indicated in the documentation. A specific list of all the problems found and recommendations for the owner for the further operation of the boiler house are also drawn up.
4. Comprehensive testing of the boiler house and its adjustment, during which the main and auxiliary equipment is launched, as well as its testing under the load specified in the project. After that, regime maps are developed, then acts are compiled.
5. Compilation of all technical documentation on the acceptance of the boiler house, or a report that is registered in Rostekhnadzor: this is one of the most important documents related to the boiler house. Also, executive and acceptance documents are issued.

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